Chapter 15
Special requirements
15.1 General
15.1.1 The provisions of this chapter are applicable where specific reference is made in column o in the table of chapter 17. These requirements are additional to the general requirements of the Code.
15.2 Ammonium nitrate solution (93% or less)
15.2.1 The ammonium nitrate solution shall contain at least 7% by weight of water. The acidity (pH) of the cargo when diluted with ten parts of water to one part of cargo by weight shall be between 5.0 and 7.0. The solution shall not contain more than 10 ppm chloride ions, 10 ppm ferric ions and shall be free of other contaminants.
15.2.2 Tanks and equipment for ammonium nitrate solution shall be independent of tanks and equipment containing other cargoes or combustible products. Equipment which may, in service or when defective, release combustible products into the cargo (e.g. lubricants), shall not be used. Tanks shall not be used for seawater ballast.
15.2.3 Except where expressly approved by the Administration, ammonium nitrate solutions shall not be transported in tanks which have previously contained other cargoes unless tanks and associated equipment have been cleaned to the satisfaction of the Administration.
15.2.4 The temperature of the heat-exchanging medium in the tank heating system shall not exceed 160℃. The heating system shall be provided with a control system to keep the cargo at a bulk mean temperature of 140℃. High-temperature alarms at 145℃ and 150℃ and a low-temperature alarm at 125℃ shall be provided. Where the temperature of the heat-exchanging medium exceeds 160℃, an alarm shall also be given. Temperature alarms and controls shall be located on the navigating bridge.
15.2.5 If the bulk mean cargo temperature reaches 145℃, a cargo sample shall be diluted with ten parts of distilled or demineralized water to one part of cargo by weight and the pH shall be determined by means of a narrow-range indicator paper or stick. Acidity measurements shall then be taken every 24 hours. If the pH is found to be below 4.2, ammonia gas shall be injected into the cargo until the pH of 5.0 is reached.
15.2.6 A fixed installation shall be provided to inject ammonia gas into the cargo. Controls for this system shall be located on the navigation bridge. For this purpose, 300 kg of ammonia per 1,000 tonnes of ammonium nitrate solution shall be available on board.
15.2.7 Cargo pumps shall be of the centrifugal deepwell type or of the centrifugal type with water-flushed seals.
15.2.8 Vent piping shall be fitted with approved weatherhoods to prevent clogging. Such weatherhoods shall be accessible for inspection and cleaning.
15.2.9 Hot work on tanks, piping and equipment which have been in contact with ammonium nitrate solution shall only be done after all traces of ammonium nitrate have been removed, inside as well as outside.
15.3 Carbon disulphide
Carbon disulphide may be carried either under a water pad or under a suitable inert gas pad as specified in the following paragraphs.
Carriage under water pad
15.3.1 Provision shall be made to maintain a water pad in the cargo tank during loading, unloading and transit. In addition, an inert-gas pad shall be maintained in the ullage space during transit.
15.3.2 All openings shall be in the top of the tank, above the deck.
15.3.3 Loading lines shall terminate near the bottom of the tank.
15.3.4 A standard ullage opening shall be provided for emergency sounding.
15.3.5 Cargo piping and vent lines shall be independent of piping and vent lines used for other cargo.
15.3.6 Pumps may be used for discharging cargo, provided they are of the deepwell or hydraulically driven submersible types. The means of driving a deepwell pump shall not present a source of ignition for carbon disulphide and shall not employ equipment that may exceed a temperature of 80℃.
15.3.7 If a cargo discharge pump is used, it shall be inserted through a cylindrical well extending from the tank top to a point near the tank bottom. A water pad shall be formed in this well before attempting pump removal unless the tank has been certified as gas-free.
15.3.8 Water or inert-gas displacement may be used for discharging cargo, provided the cargo system is designed for the expected pressure and temperature.
15.3.9 Safety relief valves shall be of stainless steel construction.
15.3.10 Because of its low ignition temperature and close clearances required to arrest its flame propagation, only intrinsically safe systems and circuits are permitted in the hazardous locations.
Carriage under suitable inert gas pad
15.3.11 Carbon disulphide shall be carried in independent tanks with a design pressure of not less than 0.06 MPa gauge.
15.3.12 All openings shall be located on the top of the tank, above the deck.
15.3.13 Gaskets used in the containment system shall be of a material which does not react with, or dissolve in, carbon disulphide.
15.3.14 Threaded joints shall not be permitted in the cargo containment system, including the vapour lines.
15.3.15 Prior to loading, the tank(s) shall be inerted with suitable inert gas until the oxygen level is 2% by volume or lower. Means shall be provided to automatically maintain a positive pressure in the tank using suitable inert gas during loading, transport and discharge. The system shall be able to maintain this positive pressure between 0.01 and 0.02 MPa, and shall be remotely monitored and fitted with over/underpressure alarms.
15.3.16 Hold spaces surrounding an independent tank carrying carbon disulphide shall be inerted by a suitable inert gas until the oxygen level is 2% or less. Means shall be provided to monitor and maintain this condition throughout the voyage. Means shall also be provided to sample these spaces for carbon disulphide vapour.
15.3.17 Carbon disulphide shall be loaded, transported and discharged in such a manner that venting to the atmosphere does not occur. If carbon disulphide vapour is returned to shore during loading or to the ship during discharge, the vapour return system shall be independent of all other containment systems.
15.3.18 Carbon disulphide shall be discharged only by submerged deepwell pumps or by a suitable inert gas displacement. The submerged deepwell pumps shall be operated in a way that prevents heat build-up in the pump. The pump shall also be equipped with a temperature sensor in the pump housing with remote readout and alarm in the cargo control room. The alarm shall be set at 80℃. The pump shall also be fitted with an automatic shut-down device to be activated if the tank pressure falls below atmospheric pressure during the discharge.
15.3.19 Air shall not be allowed to enter the cargo tank, cargo pump or lines while carbon disulphide is contained in the system.
15.3.20 No other cargo handling, tank cleaning or deballasting shall take place concurrent with loading or discharge of carbon disulphide.
15.3.21 A water spray system of sufficient capacity shall be provided to blanket effectively the area surrounding the loading manifold, the exposed deck piping associated with product handling and the tank domes. The arrangement of piping and nozzles shall be such as to give an uniform distribution rate of 10 l/m2/min. Remote manual operation shall be arranged such that remote starting of pumps supplying the water-spray system and remote operation of any normally closed valves in the system can be carried out from a suitable location outside the cargo area adjacent to the accommodation spaces and readily accessible and operable in the event of fire in the areas protected. The water-spray system shall be capable of both local and remote manual operation, and the arrangement shall ensure that any spilled cargo is washed away. Additionally, a water hose with pressure to the nozzle when atmospheric temperature permits, shall be connected ready for immediate use during loading and unloading operations.
15.3.22 No cargo tanks shall be more than 98% liquid-full at the reference temperature (R).
15.3.23 The maximum volume (VL) of cargo to be loaded in a tank shall be:
where:
V = volume of the tank
ρR = density of cargo at the reference temperature (R)
ρL = density of cargo at the loading temperature
R = reference temperature
15.3.24 The maximum allowable tank filling limits for each cargo tank shall be indicated for each loading temperature which may be applied, and for the applicable maximum reference temperature, on a list approved by the Administration. A copy of the list shall be permanently kept on board by the master.
15.3.25 Zones on open deck, or semi-enclosed spaces on open deck within three metres of a tank outlet, gas or vapour outlet, cargo pipe flange or cargo valve of a tank certified to carry carbon disulphide, shall comply with the electrical equipment requirements specified for carbon disulphide in column i, chapter 17. Also, within the specified zone, no other heat sources, like steam piping with surface temperatures in excess of 80℃ shall be allowed.
15.3.26 Means shall be provided to ullage and sample the cargo without opening the tank or disturbing the positive suitable inert gas blanket.
15.3.27 The product shall be transported only in accordance with a cargo handling plan that has been approved by the Administration. Cargo handling plans shall show the entire cargo piping system. A copy of the approved cargo handling plan shall be available on board. The International Certificate of Fitness for the Carriage of Dangerous Chemicals in Bulk shall be endorsed to include reference to the approved cargo handling plan.
15.4 Diethyl ether
15.4.1 Unless inerted, natural ventilation shall be provided for the voids around the cargo tanks while the vessel is under way. If a mechanical ventilation system is installed, all blowers shall be of non-sparking construction. Mechanical ventilation equipment shall not be located in the void spaces surrounding the cargo tanks.
15.4.2 Pressure-relief-valve settings shall not be less than 0.02 MPa gauge for gravity tanks.
15.4.3 Inert-gas displacement may be used for discharging cargo from pressure tanks provided the cargo system is designed for the expected pressure.
15.4.4 In view of the fire hazard, provision shall be made to avoid any ignition source or heat generation or both in the cargo area.
15.4.5 Pumps may be used for discharging cargo, provided that they are of a type designed to avoid liquid pressure against the shaft gland or are of a hydraulically operated submerged type and are suitable for use with the cargo.
15.4.6 Provision shall be made to maintain the inert-gas pad in the cargo tank during loading, unloading and transit.
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